Our products

What is diode laser soldering technique?

Diode laser soldering is a technique using a high output diode laser as a heat source to perform non-contact spot-heating soldering.Since a laser has a single wavelength and is a coherent light, a 0.4mm(standard) and a 0.6mm of its beam contour can be focused to a minimum of 0.2mm. Laser is the most suitable technique for small spot heating. Diode laser not only enables fine pitch SMD component soldering but also minimizes thermal effects on and around the spots to be surface-mounted.Flux-cored solder, solder paste and solder preforms such as "solder ball" are used as major soldering materials.Illuminating a laser light on a pad surface or a solder heats and melts them, enabling components to join within a short time. You can get far more satisfactory results in the growth of production output and the improved quality by employing the diode laser soldering technique as compared with manual operation or conventional techniques though it may be subject to the shapes of the workpieces.

[Example1] Soldering work using a lead-free "flux-cored solder"

]]> [Example2] Spot reflow of a chip component using laser beams

This technique can be applied to the implementation of the following workpieces and components: Components inserted on PCBs, flexible PCBs, sensors, surface-mounted devices (SMDs), chip components, surface-mounting of CMOS sensor ICs, narrow-pitch surface mounting connectors, urethane wires, optical pickups, and small-sized speakers, etc.

Catalog Download

C00220.pdf（446KB）　　　　※Help

Automatic soldering controller SOLDER KING USC-881/USC-881S

Get Japan Unix's soldering know-how for your facility. The most advanced automated soldering controller with ultimate product controllability with maximum 2032 soldering programs.

Features

New type of soldering controller SOLDER KING which integrates several quality control functions for automation line
Real-time monitoring of iron tip temperature with PC software.
Alarm records and calender fucntion.
Visible interface of I/O connections and system ready status.
Applicable to use with laser soldering and ultrasonic soldering system.
Color LCD touch panel display.
Large volume of programs/16 workpiece set (Max.2032 soldering conditions)

]]> Monitors the temperature profile of the soldering iron tip in real time.

Attaching a thermocouple sensor to the input terminal enables the SOLDER KING to measure and control the temperature profile in it.

Calender fuction/ Alarm history management fucntion

Past alarms (depletion or clogging of solder) can be saved as history. Its calendar function allows you to specify the date and the time of the abnormality.

Checks the ready conditions and the external I/O

You can check activation conditions item by item and ON/OFF status of the external I/O in the monitor.

Installable on laser/ultrasonic soldering devices

The SOLDER KING can be installed on laser/ultrasonic soldering devices as well as soldering-iron soldering devices.

Employs touch panel operation

The 4.7-inch full color touch panel facilitates your operation. Display languages are selectable, allowing you to use the SOLDER KING in some countries. (English, Japanese etc.)

A separate touch panel type, designed in consideration of the combined use with Factory Automation equipment, is also available.

Catalog Download

C00242.pdf（446KB）　　　　※Help

Inline Soldering Robot SOLDER MEISTER　UNIX-700

Offering epoch-making professional soldering robots, 9 types aong 3 categories Soldering-tip, laser and ultrasonic soldering units are installable on any of the three kinds,
SCARA, Cartesian and vertically articulated robots

]]> A revolutionary detection system using " solder feed encoder" is built into the unit.

The "solder feed encoder" detects not only depletion, clogging and feed amount of the solder which were detected separately in the past but also the slips of wire solders at a time which were not able to be detected.

Controls robot and solder feed axes concurrently using AC servo motor.

The solder feed operates in synchronization with the robot.
The robot automatically computes the solder feed speed in soldering.
You can set soldering conditions freely, not considering patternized ones.
Capable of monitoring the temperature of soldering iron tip. (option)
Entering solder material information in advance allows the robot to automatically compute the solder amount once supplied and warns the depletion of solder.

Any of SCARA, Cartesian and vertically articulated robots can be taught by the common operation procedures.

Supports 3-axis position correction sensor for soldering iron tip. (option)

Accessories
Teaching box	Soldering iron tip cleaner UJC-214

Options
Tip position correction sensor	Wire brush cleaner

Catalog Download

C00243.pdf（446KB）　　　　※Help

Non-Contact laser soldering videos

Laser soldering process using 0.2mm solder wire. 0.08 magnet wire is soldered on pads.

Contact robotic soldering videos

Quick soldering process by robotic soldering system. Point to point soldering on through-hole connectors with PWB.

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Quick soldering process by robotic soldering system. Linear soldering on through-hole connectors with PWB.

Paste Defoaming Mixer UNICYCLONE video

Ultrasonic soldering video archive

Soldering surface of glass with non-flux solder. The Ultrasonic soldering system draws precise path by robot movement. And its solder face appears te be like a mirror when you looked it from glass side.

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Hi-speed soldering on glass surface.

Soldering tabs/leads on top of solder-layer which is created on glass surface.

Impeller-less mixing/defoaming mixer Uni-cyclone UM-113S

The most suitable for mixing and defoaming of small valume paste.
Used for mixing various paste such as silver epoxy, adhesive, encapsulant, various epoxy, etc.

Mixing and defoaming high-viscosity paste.
The centrifugal rotation contribute to remove the bubbles and air inside of paste.
Flexible programming enabled with PC management software.
Mixing capability: Net80g/120ml container can be mixed.

]]> Detailed mixing/defoaming conditions can be freely set by PC management software.

The PC management software is attached to the mixer as standard. The mixing time and mixing speed can be freely set and managed according to the material to be mixed.

The mixing program can be easily managed.

The rotation speed can be graphically checked.

Materials that can be mixed and defoamed by Uni-Cyclone

Semiconductor materials
LED materials
Cosmetics bases
Medical materials
Dental materials
Adhesives
Liquid crystal materials
Silver pastes
Solder pastes
Paints
Foods

Specification
Model	UM-113S
Application	Mixing and defoaming of different materials
Series	Uni-cyclone
Method	Self/Centrifugal rotation method
Timer setting	0 sec to 99 min 50 sec(*Note 1)
Centrifugal rotation speed	100 to 2000 rpm (*Note 2)
Self-rotation　speed	25% of centrifugal rotation
Memory	10 (*Note3)
Mixing weight (NET)	NET80g×1cup　120ml = Gross 130g
Container	Standard 120ml cup (NET80g) Diameter 74㎜×Height37㎜
Safety function	Door sensor, vibration sensor, rotation sensor, and emergency stop switch
Operating ambient environment	5 to 35oC, 35 to 85%RH (without condensation)
Power supply	Single-phase 100 to 120 V AC or 220 to 230 V AC, 50/60 Hz
External dimensions (mm)	280(W) × 280(D) × 410 (H) ㎜
Weight of the main unit (Kg)	Approx. 21Kg

(*Note 1)	When a PC is used, the timer can be set to 48 hours or more.
(*Note 2)	The specified rotation speed may not be attained depending on the mixing material type, weight, viscosity, etc.
(*Note 3)	The memory is unlimited by using a PC.

Catalog Download

C00217.pdf（6.5MB）　　　　Help

Impeller-less mixing/defoaming mixer Uni-cyclone UM-117

Mixing power beyond the professional worker's skill and amazing defoaming power.
Detailed mixing/defoaming conditions can be freely set by PC management software.

Flexible programming enabled with PC management software.
Mixing capability: twice that of a conventional model. Two 500g containers can be mixed at the same time.
Mixing and/or defoaming available at any time. Desired setting of the self/centrifugal rotation speed.

]]> Detailed mixing/defoaming conditions can be freely set by PC management software.

The PC management software is attached to the mixer as standard. The mixing time and mixing speed can be freely set and managed according to the material to be mixed.

The mixing program can be easily managed.

The rotation speed can be graphically checked.

Materials that can be mixed and defoamed by Uni-Cyclone

Semiconductor materials
LED materials
Cosmetics bases
Medical materials
Dental materials
Adhesives
Liquid crystal materials
Silver pastes
Solder pastes
Paints
Foods

Specification
Model	UM-117
Application	Mixing and defoaming of different materials
Series	Uni-cyclone
Method	Self/Centrifugal rotation method
Timer setting	0 sec to 99 min 50 sec(*Note 1)
Centrifugal rotation speed	100 to 2000 rpm (*Note 2)
Self-rotation　speed	20% of centrifugal rotation
Memory	10 (*Note3)
Mixing weight (NET)	NET0-500g×2cups　300ml
Container	Standard 300ml cup Diameter 78㎜ Weight 64g
Safety function	Door sensor, vibration sensor, rotation sensor, and emergency stop switch
Operating ambient environment	5 to 35oC, 35 to 85%RH (without condensation)
Power supply	Single-phase 100 to 120 V AC or 220 to 230 V AC, 50/60 Hz
External dimensions (mm)	360(W) × 360(D) × 451 (H) ㎜
Weight of the main unit (Kg)	Approx. 30Kg

(*Note 1)	When a PC is used, the timer can be set to 48 hours or more.
(*Note 2)	The specified rotation speed may not be attained depending on the mixing material type, weight, viscosity, etc.
(*Note 3)	The memory is unlimited by using a PC.

Catalog Download

C00217.pdf（6.5MB）　　　　Help

Impeller-less mixing/defoaming mixer Uni-cyclone UM-118

Mixing power beyond the professional worker's skill and amazing defoaming power
Detailed mixing/defoaming conditions can be freely set by PC management software.

Flexible programming enabled with PC management software.
Mixing capability: twice that of a conventional model. Two 500g containers can be mixed at the same time.
Use of the twin-motor system (for a UM-118 only).
Mixing and/or defoaming available at any time. Desired setting of the self/centrifugal rotation speed.

]]> Detailed mixing/defoaming conditions can be freely set by PC management software.

The PC management software is attached to the mixer as standard. The mixing time and mixing speed can be freely set and managed according to the material to be mixed.

The mixing program can be easily managed.

The rotation speed can be graphically checked.

Materials that can be mixed and defoamed by Uni-Cyclone

Semiconductor materials
LED materials
Cosmetics bases
Medical materials
Dental materials
Adhesives
Liquid crystal materials
Silver pastes
Solder pastes
Paints
Foods

Specification
Model	UM-118
Application	Mixing and defoaming of different materials
Series	Uni-cyclone
Method	Self/Centrifugal rotation method
Timer setting	0 sec to 99 min 50 sec(*Note 1)
Centrifugal rotation speed	100 to 1500 rpm (*Note 2)
Self-rotation　speed	20-70% of centrifugal rotation (*Note3)
Memory	10 (*Note4)
Mixing weight (NET)	NET0-500g×2cups　300ml
Container	Standard 300ml cup Diameter 78㎜ Weight 64g
Safety function	Door sensor, vibration sensor, rotation sensor, and emergency stop switch
Operating ambient environment	5 to 35oC, 35 to 85%RH (without condensation)
Power supply	Single-phase 100 to 120 V AC or 220 to 230 V AC, 50/60 Hz
External dimensions (mm)	360(W) × 360(D) × 451 (H) ㎜
Weight of the main unit (Kg)	Approx. 37Kg

(*Note 1)	When a PC is used, the timer can be set to 48 hours or more.
(*Note 2)	The specified rotation speed may not be attained depending on the mixing material type, weight, viscosity, etc.
(*Note3)	A requirement for any centrifugal rotation ratio other than the standard can be satisfied by placing a special order. Please contact us for further information. (Self-rotation ratio: 5 to 20%, 70 to 90%, etc.)
(*Note4)	The memory is unlimited by using a PC.

Catalog Download

C00217.pdf（6.5MB）　　　　Help

Impeller-less mixing/defoaming mixer Uni-cyclone UM-125

New large mixing/defoaming machine is popular for various fields ranging from electronics industries to pharmaceutical and medical!
Detailed mixing/defoaming conditions can be freely set by PC management software.

Flexible programming enabled with PC management software.
Mixing capability: twice that of a conventional model. Two 1Kg containers can be mixed at the same time.
Mixing and/or defoaming available at any time. Desired setting of the self/centrifugal rotation speed.

]]> Detailed mixing/defoaming conditions can be freely set by PC management software.

The PC management software is attached to the mixer as standard. The mixing time and mixing speed can be freely set and managed according to the material to be mixed.

The mixing program can be easily managed.

The rotation speed can be graphically checked.

Materials that can be mixed and defoamed by Uni-Cyclone

Semiconductor materials
LED materials
Cosmetics bases
Medical materials
Dental materials
Adhesives
Liquid crystal materials
Silver pastes
Solder pastes
Paints
Foods

Specification
Model	UM-125
Application	Mixing and defoaming of different materials
Series	Uni-cyclone
Method	Self/Centrifugal rotation method
Timer setting	0 sec to 99 min 50 sec(*Note 1)
Centrifugal rotation speed	100 to 1000 rpm (*Note 2)
Self-rotation　speed	17% of centrifugal rotation
Memory	10 (*Note3)
Mixing weight (NET)	NET0-1Kg×2cups　Maximum 1100ml
Container	1100ml cup 160g 610ml cup 103g 300ml cup 64g
Safety function	Door sensor, vibration sensor, rotation sensor, and emergency stop switch
Operating ambient environment	5 to 35oC, 35 to 85%RH (without condensation)
Power supply	Single-phase 100 to 120 V AC or 220 to 230 V AC, 50/60 Hz
External dimensions (mm)	470(W) × 500(D) × 550 (H) ㎜
Weight of the main unit (Kg)	Approx. 40Kg

(*Note 1)	When a PC is used, the timer can be set to 48 hours or more.
(*Note 2)	The specified rotation speed may not be attained depending on the mixing material type, weight, viscosity, etc.
(*Note 3)	The memory is unlimited by using a PC.

Catalog Download

C00217.pdf（6.5MB）　　　　Help

Solder Paste Mixer/Softener UM-113

Solder Paste Mixer which helps to conditioning of temperature and viscosity of solder paste.
It helps to increase productivity and quality on SMT printing process.

Softening solder paste within 2-5 minutes.
Easy maintenance.
Improve fluctuation of mixing by operators.
Mxing solder paste chilled in refrigerator.
Designed for off-the-shelf solder paste.
PC software integrated as standard.

]]> Perform mixing and defoaming of solder paste

Standard solder paste with 500g(NET) filled in container with outer diameter 63mm.

Specification
Model	UM-113
Series	Unicyclone
Mixing method	Double(Self/Centrifugal)Rotation Method
Timer setting*1	10-99min.50secs.
Centrifugal Rotation*2	100-1000rpm
Self-rotation	25% of Centrifugal rotation speed
Program memories*3	10
Mixing weigh(NET)	500g
Container type	500g Solder paste container Outside diameter 62mmx77mm(H)※
Safety function	Lid-sensor, Vibration sensor, Rotation sensor, Emergency switch
Temperature/Humidity	5-35degree celsius/35-85％RH(Non-condensing)
Power supply*4	Single phase AC100V-120V(50/60Hz) or Single phase AC220V-230V(50/60Hz)
Outline dimensions	280(W)x280(D)x410(H)㎜
Weight	Approx. 21Kg

The cup holder compatible with each solder brand are available as an option.

Catalog Download

C00202.pdf（560KB）　　　　Help

CROSS-BIT（IRON TIP for Soldering Robot）

High quality black iron tip for Automated soldering/CROSS-BIT

Image: (CROSS BIT for 200W CROSS-HEATER）

]]>

CROSS-BIT is high quality iron tip desinged for the use of automated soldering.

It is fit for use with CROSS-HEATER.

Stainless steel cross structure attached in position (female side) to meet the positioning projection on the inside of the heating element(CROSS-HEATER).

Black chromium-plated tips.

Solder "tinned area" of tips pated with lead-free solder.

Available in numerous standard tip shapes, including point soldering and linear soldering.

Tips available in three sizes, ranging from 100W to 300W, to meet specific heater capacities.

Custom tips tailored to the customer's specifications can be designed and built in multiples of 10.
*Special tip are built to order.

Inner structure of CROSS-BIT

CROSS HEATER/High quality heater for Soldering Robot

CROSS HEATER/High power & high quality heater for Soldering Robot

(CROSS HEATER FOR 200W ）

]]>

Built-in detents positioning cross projection inside heaters(male side)

Heaters dedicated to automatic soldering with calculated tip thermal conductance,thermal capacities and thermal efficiencies.

Built-in thermocouple(CA sensor)

Available with three heater sizes,ranging from 100W to 300W.

Model No.	Output wattage
70AH-100S-79L	100W
100AH-200S-79L	200W(Standard)
130AH-300S-97L	300W

Soldering Iron tip Thermometer UNI-SENSOR701A

By using soldering iron tip sensor which has been specifically designed for soldering iron tips(UNI-9), temperature of a soldering iron tip can be precisely measured.
Measuring range: Normal temperature to +500 degree Celsius

]]> Suitable for measuring temperature of soldering iron tips

Sensor type:UNI-9 Measuring tip temperature

　Easy to use Directly connecting sensor and main unit. 　Accurate readout through digital display system. Quick response allows you to perform work speedily. 　Accurate temperature measurement Automatic cold junction compensating circuits for high precision. 　Various sensors according to application. Extension compensating wire used enables appropriate use of UNI-SENSOR 701A according to the type of application.

■UNI series sensors comprising a group of many sensor applicable to various applications

Surface sensor P/N:UNI-1 Temperature Range:-50～＋200℃ A constant contact pressure secured by the spring mechanism allows precise measurement of surface temperature (FE sheet metal, PC board, IC, etc.).
Sticker type sensor P/N:UNI-8A Temperature Range:－30～＋200℃ Use the sensor by fixing at measurement location with heat resistant tape (FE PC boards).
Internal temperature sensor P/N:UNI-2 Temperature Range－100～＋500℃ The sensor is capable of measuring the temperature of solder in solder baths.
Soldering iron tip sensor P/N:UNI-9 Temperature Range:Nomal～＋500℃ The sensor is capable of precise temperature measurement at the tip of soldering irons.
Sheathe type temperature sensor P/N:UNI-15B 500mm×φ2.3internal temperature sensor. The sensor is ideal for measuring the internal temperature of Solder Wire Pre-Heater.

■Extension compensating

Extension compensating
P/N:UNI-4

The extension cable is convenient for temperature measurement at elevated or narrow locations.

■Example of application

Sensor：UNI-1 Measuring surface of solder pod	Sensor：UNI-2 Measuring internal solder temperature in solder pod
Sensor：UNI-8A Measureing the component's temperature

■Configurations

1, Standard Soldering iron tip set

Model：UNI-SENSOR701A

Storage case
Main unit（UNI-120)
Iron tip sensor（UNI-9)

2, Full option set

Model：UNISENSOR-701F

Set includes storage case, main unit, Extension cable UNI-4 and sensors below
Sensors included： UNI-1,UNI-2,UNI-8A,UNI-9

3, Soldering iron tip and Solder pod measurement set

Model：UNISENSOR-701R

The set includes storage case, main unit and sensors below.
Sensor：UNI-1,UNI-2,UNI-9

■Specifications

Model	UNI-120
Input	TYPE/K（CA)
Resolution	0.1℃(in-99～199.9℃)/1℃（in200℃～1200℃）
Accuracy	±0.5%，±0.1℃ to a readout
Power source	9V、006P Alkaline battery
Operating time	Approx. 100hours
Operating enviroment	0～40℃/20～85%RH
Weight of main unit	Approx. 180g（Including battery）
Outline dimensions	W：187×H：42×D：24

Catalog Download

C00150.pdf（937KB）　　　　Help

Our products

What is diode laser soldering technique?

Catalog Download

Automatic soldering controller SOLDER KING USC-881/USC-881S

Get Japan Unix's soldering know-how for your facility. The most advanced automated soldering controller with ultimate product controllability with maximum 2032 soldering programs.

Calender fuction/ Alarm history management fucntion

Checks the ready conditions and the external I/O

Installable on laser/ultrasonic soldering devices

Employs touch panel operation

Catalog Download

Inline Soldering Robot SOLDER MEISTER UNIX-700

Offering epoch-making professional soldering robots, 9 types aong 3 categories Soldering-tip, laser and ultrasonic soldering units are installable on any of the three kinds,SCARA, Cartesian and vertically articulated robots

Controls robot and solder feed axes concurrently using AC servo motor.

Any of SCARA, Cartesian and vertically articulated robots can be taught by the common operation procedures.

Supports 3-axis position correction sensor for soldering iron tip. (option)

Catalog Download

Non-Contact laser soldering videos

Contact robotic soldering videos

Paste Defoaming Mixer UNICYCLONE video

Ultrasonic soldering video archive

Impeller-less mixing/defoaming mixer Uni-cyclone UM-113S

Materials that can be mixed and defoamed by Uni-Cyclone

Catalog Download

Impeller-less mixing/defoaming mixer Uni-cyclone UM-117

Materials that can be mixed and defoamed by Uni-Cyclone

Catalog Download

Impeller-less mixing/defoaming mixer Uni-cyclone UM-118

Materials that can be mixed and defoamed by Uni-Cyclone

Catalog Download

Impeller-less mixing/defoaming mixer Uni-cyclone UM-125

Materials that can be mixed and defoamed by Uni-Cyclone

Catalog Download

Solder Paste Mixer/Softener UM-113

Solder Paste Mixer which helps to conditioning of temperature and viscosity of solder paste. It helps to increase productivity and quality on SMT printing process.

Catalog Download

CROSS-BIT（IRON TIP for Soldering Robot）

High quality black iron tip for Automated soldering/CROSS-BIT

Inner structure of CROSS-BIT

CROSS HEATER/High quality heater for Soldering Robot

CROSS HEATER/High power & high quality heater for Soldering Robot

Soldering Iron tip Thermometer UNI-SENSOR701A

Catalog Download

Inline Soldering Robot SOLDER MEISTER　UNIX-700

Offering epoch-making professional soldering robots, 9 types aong 3 categories Soldering-tip, laser and ultrasonic soldering units are installable on any of the three kinds,
SCARA, Cartesian and vertically articulated robots

Solder Paste Mixer which helps to conditioning of temperature and viscosity of solder paste.
It helps to increase productivity and quality on SMT printing process.